REFERENCE PROJECTS IN ENGINEERING

Here you can find successfully implemented reference projects from various engineering areas.

1. Development of infotainment systems 2017

Customer: Renowned development partner from the automotive industry

Duration: 12 months

Turnover: €900,000

  • Preparation of HMI specifications
  • Programming of software components
  • Creation of complete unit tests to secure all functions
  • Weekly software releases as part of the HMI development process
  • Tests zur Absicherung aller Funktionen Wöchentliche
  • Softwareabgaben im Rahmen des HMI- Entwicklungsprozesses
  • Wöchentliche Stabilisierung der Softwarelieferungen

2. Gateway control units

Customer: Renowned development partner from the automotive industry

Duration: 11 months

Turnover: €150,000

  • Functional validation of software updates
  • Execution and documentation of test cases to secure the implemented functional scopes
  • Presentation of the revised test specification in DOORS as well as revised test details in the form of Office documents
  • Identification of errors and maintenance in the ticket system

3. Software development of middleware components

Customer: Technology group in drive and chassis technology as well as active and passive safety technology

Duration: 30 months

Turnover: €1,500,000

  • Increase of MC/DC coverage for the component DTC_Wrapper
  • Review of the component UDS with a) MISRA b) Naming c) Polyspace rulesets and error elimination
  • Module regression of the components SW_ID, UDS, WLP_Wrapper, DTC_Wrapper

4. Integration vector basic stack

Customer: Renowned development partner from the automotive industry

Duration: 7 months

Turnover: €100,000

  • Analysis of existing and development of new NXP configurations
  • Software configuration of required modules
  • Software configuration of all SLP10 modules
  • Bugfix, review and release documentation

1. Creation of an FMEA

Customer: International automotive and commercial vehicle manufacturer

Duration: 2 months

Turnover: €40,000

  • Creation of an overall concept for the implementation of an FMEA
  • Establishment of an FMEA working group
  • Implementation and moderation of the FMEA
  • Documentation of the results
  • Derivation of measures

2. Creation of an FMEA

Customer: Global automotive supplier for driver assistance systems

Duration: 1 months

Turnover: €20,000

  • Development of a concept for the creation, use and maintenance of standard P-FMEA modules as well as preparation in written form
  • Creation of a concept including a checklist for review and qualitative evaluation of a created P-FMEA as well as preparation in written form
  • Creation of three standard P-FMEAs based on existing technical standards for the processes of screwing, soldering paste printer SMD and greasing

3. FMEA for Porsche projects

Customer: International automotive supplier for seat systems

Duration: 5 months

Turnover: €30,000

  • Moderation of FMEA meetings
  • Revision of and error minimisation in the existing FMEA in the software TDC-FMEA
  • Preparation and organisation of FMEA meetings; active and passive moderation
  • Monitoring the implementation of the defined improvement measures

4. FMEA electrical drivese

Customer: International joint venture for electrical drive systems

Duration: 12 months

Turnover: €40,000

  • Familiar with the FMEA method according to VDA and the IQ-FMEA tool from APIS
  • Instruction of the project members in the FMEA methodology
  • Creation of a system tree, function and error network, allocation of measurese

1. Proof of functional safety project 2 ACO

Customer: International manufacturer of railmotive technologies

Duration: 19 months

Turnover: €380,000

  • Execution of a security check for each vehicle type in single and multiple units
  • Creation of the required test documents (test instruction/test protocol) from the test specification provided
  • Execution of the vehicle tests
  • Creation of the test protocol
  • Communication and tracking of existing and occurring deviations

2. EPB system safety engineering

Customer: Global supplier of active and passive safety technology for the automotive industry

Duration: 9 months

Turnover: €90,000

  • Analysis of non-testable requirements and documentation in the Design Verification Report document (DVR)
  • Identification of additional error types
  • Coordination of values
  • Analysis of change requests regarding security relevance

3. Autonomous driving/safety management

Customer: Leading technology group

Duration: 9 monthse

Turnover: €80,000

  • Analysis of housing tightness (extruded housing)
  • Safety analysis of steering engines for autonomous driving functions
  • Preparation of safety audits

4. Safety engineering

Customer: Global supplier of active and passive safety technology for the automotive industry

Duration: 5 months

Turnover: €70,000

  • Review of SPICE audit documentation
  • „Support of Safety“-Dokumentation
  • Optimierung der Testphase

1. Design verification

Customer: Development partner from the automotive industry for chip systems

Duration: 10 months

Turnover: €140,000

  • Design verification of FPGAs
  • Elaboration of a test concept

1. Construction and FEM

Customer: International automotive supplier for line and connection technology

Duration: 6.5 months

Turnover: €140,000

  • Development and application of a 2-component release element for the plug-in connection
  • Consideration of leakage path, pre-load element and dirt seal
  • FEM calculation of the 2-component release elements

2. Conceptual design and construction of water cooling systems

Customer: Development partner of the automotive industry

Duration: 7 months

Turnover: €40,000

  • Conceptual design of water cooling systems
  • First detailed design of the water cooling systems
  • Revision based on the predecessor models

 

3. Concept creation of a steering column stalk switch

 

Customer: Globally leading automotive supplier for electrically assisted steering systems

Duration: 10 months

Turnover: €280,000

  • Development activities
  • Design activities
  • Calculation activities
  • Documentation activities

4. Special machine construction

Customer: International production partner from the automotive industry

Duration: 17 months

Turnover: €500,000

  • Development (design and specification) of production concepts for alternative drives in vehicles (battery, fuel cell, electric motor)
  • Design using SolidWorks and NX
  • Prototype construction

1. Logistics planning Mannheim

Customer: International automotive and commercial vehicle manufacturer

Duration: 14 months

Turnover: €110,000

  • Independent preparation/change of packaging data sheets in the LTM system
  • Sustainable maintenance of the LTM system according to guidelines
  • Presentation of results on feasibility

2. Logistics planning

Customer: International automotive and commercial vehicle manufacturer

Duration: 13.5 months

Turnover: €190,000

  • Creation of a detailed layout (FAPLIS) for supermarket and engines/gear units – sequence area
  • Draft for the design of a CSW optimal for logistics
  • Technical specification and process planning for the automated delivery and starting of engines and gear units (AGV)

3. Logistics

Customer: International automotive and commercial vehicle manufacturer

Duration: 10 months

Turnover: €120,000

  • Analysis of the current situation, documentation of current dress-up processes and integration of further content from product projects
  • Evaluation of the possibility of an ideal form of provision taking into account the material range and delivery frequency at the station
  • Recommendation for order impulse/order process optimisation
  • Layout optimisation of a new flywheel surface

4. Logistics for reusable container development

Customer: International automotive manufacturer

Duration: 2 months

Turnover: €30,000

  • Design of reusable containers with CATIA
  • Load calculation
  • Cost breakdown/reduction analysis

1. Ensuring a timely production start-up for the NAG3 assembly

Customer: International automotive and commercial vehicle manufacturer

Duration: 16 months

Turnover: €100,000

  • Measure tracking from the release for dispatch
  • Monitoring of the plant installation, including media connections
  • Preparation for the first production test
  • Preparation for the second production test and production start
  • Ensuring a holistic, efficiently operating plant

2. C519 – tool change

Customer: International supplier for interior components

Duration: 8 months

Turnover: €100,000

  • Analysis of the planned machine load when using C519, taking into account the planned quantities and the current production of C346, C391, Actros C344/C520
  • Analysis and optimisation of planned part buffers for injection moulded parts or assemblies
  • Analysis and optimisation of the required daily (weekly) tool changes
  • Creation of a value stream
  • Introduction of an employee into the created tool

3. Tool planning for engine production

Customer: Supplier for alternative drive systems

Duration: 8 months

Turnover: €240,000

  • Tool support for the programme during the completion phase at the supplier
  • Schedule tracking, on-site problem solving with FCM
  • Approval of machines/tools with measured sample parts

4. Relocation of extraction systems for the welding lines

Customer: International automotive and commercial vehicle manufacturer

Duration: 12 months

Turnover: €30,000

  • Offer phasee
  • Customer approval and assignment
  • Supplier tracking

5. Quality assurance conditions in the field of technical assembly and plant designg

Customer: International automotive manufacturerr

Duration: 24 months

Turnover: €350,000

  • Committee management
  • Document control
  • Protection

6. Process BI and optimisation of methods

Customer: International automotive manufacturer

Duration: 12 months

Turnover: €150,000

  • Tool development in the plant planning area
  • Document control
  • User training

7. IPMA

Customer: International automotive manufacturer

Duration: 18 monthse

Turnover: €80,000

  • Document control and creation
  • Monitoring of test equipment

1. Advanced quality planning

Customer: International automotive supplier for electronic components

Duration: 17 months

Turnover: €130,000

  • Preparation and coordination of the customer-specific test plan for the qualification according to customer standard GMW3172 as well as documentation in the customer database Cement
  • Assignment and support of the qualification tests according to customer requirements (GMW3172)
  • Support of the test laboratories with the preparation of GM test reports
  • Discussion of the test results with the customer and suppliers

2. Supplier management/ensuring the error prevention process

Customer: International automotive and commercial vehicle manufacturer

Duration: 6 months

Turnover: €10,000

  • Analysis of the supplier’s current situation based on the defined key aspects
  • Review, analysis and optimisation of quality processes at the supplier
  • Analysis and identification of potentials for improvement in the error prevention process
  • Evaluation of risks as part of the project progress as well as identification of escalation needs
  • Establishment of a regular reporting system and development of a project plan as a controlling instrument to increase quality performance

3. Process tooling

Customer: International automotive supplier for interior and exterior components

Duration: 10 months

Turnover: €420,000

  • Supplier management during development phase
  • Preparation of feasibility analyses
  • Monitoring of the test results
  • Mould validation and process optimisation
  • Test support

4. Supplier and project management for seat development

Customer: International automotive supplier for seat and interior components

Duration: 12 months

Turnover: €600,000

  • Project management
  • Interface organisation for the compliance with the KQT targets
  • Supplier management

1. System technology

Customer: Largest European automotive manufacturer

Duration: 37 months

Turnover: €1,200,000

  • Functional responsibility for voice output
  • Testing responsibility in the speech area
  • System architecture MIB-Gen3
  • Functional responsibility for complex connected parking assistance functions

1. HIL testing middleware

Customer: Technology group in drive and chassis technology as well as active and passive safety technology

Duration: 12 months ++

Turnover: €300,000

  • Porting of the new HIL platform SCALEXIO LabBox
  • Increase of the test coverage/automation tests for existing tests
  • Set-up of the TAS sensor simulation
  • Test creation for SystemState, ClosedLoopControl (ModeControl), TorqueLimiting, CANOutput

2. Proof of functional safety project 2 ACO

Customer: International manufacturer of railmotive technologies

Duration: 19 months

Turnover: €380,000

  • Execution of a security check for each vehicle type in single and multiple units
  • Creation of the required test documents (test instruction/test protocol) from the test specification provided
  • Execution of the vehicle tests
  • Creation of the test protocol
  • Communication and tracking of existing and occurring deviations

3. HMI regression test

Customer: Renowned development partner from the automotive industry

Duration: 9 months

Turnover: €100,000

  • Bug fixes
  • Countercheck of error messages from other project partners in the HMI development area
  • Protocols including the results of the executed tests
  • Documentation of errors found

4. Test software and connected functions

Customer: Renowned development partner from the automotive industry

Duration: 7 months

Turnover: €70,000

  • Testing of connected functions
  • Test automation and vehicle simulation
  • Testing of software and connected functions
  • HMI control tests and HMI error board
  • Project infrastructure

1. Technical documentation and data migration

Customer: Semi-conductor manufacturer

Duration: 12 months

Turnover: €670,000

  • Versioning of product descriptions, creation & adaptation of documents, document maintenance & re-formatting
  • Preparation & implementation of a document migration due to tool replacement, quality assurance, consistency, standardisation according to guidelines
  • Preparation of technical data sheets, product descriptions, guidelines, catalogues, errata as well as service, user, reference and security manuals

2. Documentation of an off-shore maintenance and repair campaign

Customer: Off-shore wind turbine manufacturer

Duration: 12 months

Turnover: €370,000

  • Review of existing maintenance protocols
  • Document search
  • Update of existing documentation
  • Creation of workscopes
  • Compilation of documentation packages for each plant for the handover to the end customer